Melting and Metallurgy Solution

At Metalum CONtech Pvt. Ltd., we specialize in providing advanced melting and metallurgy solutions designed to enhance the efficiency and quality of steel production. Our state-of-the-art technologies and expert services ensure that our clients achieve optimal results in their metallurgical processes.

Induction Melting Furnace

Induction Melting Furnace

Our Induction Melting Furnaces are designed for superior performance, energy efficiency with IGBT technology, and robust operation. They are suitable for a wide range of metallurgical applications, offering precise control over the melting process. We offer induction furnace ranges up to 50 tons / 24 MW.

Features:

  • High Efficiency: Utilizing the latest IGBT based induction technology to maximize energy efficiency and reduce operational costs.
  • Rapid Melting: Capable of achieving high melting speeds to improve productivity.
  • Flexible Capacity: Available in various capacities to suit different production needs.
  • Safety and Reliability: Equipped with multiple safety features to ensure safe and reliable operation.

Applications:

  • Steel and Alloy Production: Efficient melting of steel and various alloys.
  • Foundry Operations: Ideal for melting ferrous and non-ferrous metals in foundries.
  • Recycling: Effective in melting scrap metal for recycling purposes.

Vacuum Degassing (VD) / Vacuum Oxygen Decarburization (VOD)

Our VD and VOD systems are essential for producing high-quality steel with precise chemical compositions and superior mechanical properties. These processes remove impurities and gases, resulting in cleaner and stronger steel.


VD/VOD System Features:

  • High Purity: Effective removal of hydrogen, nitrogen, and other undesirable gases.
  • Precise Alloy Adjustment: Accurate control of chemical composition for specific alloy requirements.
  • Improved Mechanical Properties: Enhances the strength, ductility, and toughness of steel.
  • Energy Efficiency: Designed to optimize energy use and reduce production costs.
  • Advanced Control Systems: Automated systems for precise process control and monitoring.

Applications:

  • High-Quality Steel Production: Essential for producing steel with stringent quality requirements.
  • Specialty Alloys: Suitable for the production of specialty alloys with precise chemical compositions.
  • Automotive and Aerospace Industries: Used in the production of high-performance materials for critical applications.
Vacuum Degassing (VD) / Vacuum Oxygen Decarburization (VOD)
Argon Oxygen Decarburization (AOD)

Argon Oxygen Decarburization (AOD)

Our AOD systems are designed to refine stainless steel and other high-grade alloys. The AOD process is crucial for achieving precise control over carbon content and other impurities.


AOD System Features:

  • High Precision: Precise control over carbon content and alloy composition.
  • Efficiency: High material yield and reduced processing times.
  • Flexibility: Suitable for a wide range of alloy compositions.
  • Quality Improvement: Produces stainless steel with excellent mechanical properties and corrosion resistance.
  • Advanced Process Control: Automated systems for optimal process management.

Applications:

  • Stainless Steel Production: Ideal for refining stainless steel with high precision.
  • Specialty Alloy Manufacturing: Used in the production of various high-grade alloys.
  • Chemical and Petrochemical Industries: Suitable for materials used in corrosive environments.

Ladle Refining Furnace (LRF)

Our LRFs are designed to refine molten steel by removing impurities and adjusting the chemical composition. The LRF process enhances the quality and consistency of the final product.


LRF Features:

  • Refinement: Effective removal of sulfur, phosphorus, and other impurities.
  • Chemical Adjustment: Precise control over alloying elements and chemical composition.
  • Temperature Control: Maintains optimal temperature for refining processes.
  • Increased Efficiency: Enhances productivity by reducing processing times.
  • Advanced Monitoring: Real-time monitoring and control systems for process optimization.

Applications:

  • Steel Refinement: Essential for producing high-quality steel with consistent properties.
  • Alloy Adjustments: Suitable for fine-tuning the chemical composition of various steel grades.
  • Improving Mechanical Properties: Enhances the strength, toughness, and ductility of steel.
Ladle Refining Furnace (LRF)
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